Ceiling / LED Awesomeness

From Interlock Rochester Wiki

(Difference between revisions)
Jump to: navigation, search
m (LEDs: picking at the nit a little more)
Line 10: Line 10:
=== Diffusers ===
=== Diffusers ===
-
* Question: Do we staple fabric between the beams, or do we rig up some kind of frosty plastic and treat it like a drop ceiling?
+
* We are going to staple white fabric between the beams. Once its up, we're not going to take it down.
* Diffusers would be mounted between the beams. The bottom face of the beams would be exposed.
* Diffusers would be mounted between the beams. The bottom face of the beams would be exposed.
* Diffusers would be mounted above the piping system, so as to preserve the paint job, and allow access to the space by the water from the sprinkler heads, should the need arise.
* Diffusers would be mounted above the piping system, so as to preserve the paint job, and allow access to the space by the water from the sprinkler heads, should the need arise.
Line 16: Line 16:
=== LEDs ===
=== LEDs ===
-
* 6 - 8 clusters of 4 LEDs each, per section of ceiling (as defined by the intersection of beams)
+
Each LED will ultimately be *individually addressable*
 +
* 6 of 4 LEDs each, per section of ceiling (as defined by the intersection of beams)
* Each cluster would consist of 4 LEDs, one each of red, green, blue, and white
* Each cluster would consist of 4 LEDs, one each of red, green, blue, and white
-
* Each cluster would be fed by a Category 5 network cable (8 conductors... 4 LEDs.... yeah...)
+
* Each cluster would consist of 4 LEDs plugged into a 2x4 IDC (no soldering!)
 +
* Each cluster would be fed by a Category 5 network cable (cheaper) or ribbon cable (nicer)
 +
* Each section of ceiling would terminate to a 25-pin IDC connector. Two of these would plug into a 50-conductor ribbon cable, bundles of which would run down the North/South center beam in the ceiling. 50-conductor cables would plug into surface-mount or edge connectors on the control system
=== Control System ===
=== Control System ===
-
Build this iteratively, so that we can get something up and running. Initial prototype could just be sliders (1 for each color of light, as a channel). Future versions could incorporate serial communications, arduini, debian boxen, etc. And zones. That would be cool.
+
We plan to create a control circuit, and fab out the manufacture of a PCB. PCB would need to have 10 50-conductor IDC pin blocks on it.
=== Costs ===
=== Costs ===
-
* 200 10mm Red LEDs: [http://www.hero-ledstore.com/super-bright-leds-ultra-brightness-10mm-led-100pcs-p-5.html $60 (2 x $30)]
+
* Found a source of 10mm bright LEDs. bestshop2008hk on eBay would provide 800 LEDs for $120.
-
* 200 10mm Green LEDs: [http://www.hero-ledstore.com/super-bright-leds-ultra-brightness-10mm-led-100pcs-p-5.html $67 (2 x $33.50)]
+
* Ribbon cables and IDC connectors would run about $200
-
* 200 10mm Blue LEDs: [http://www.hero-ledstore.com/super-bright-leds-ultra-brightness-10mm-led-100pcs-p-5.html $66 (2 x $33)]
+
* PCB could run $50 or so.
-
* 200 10mm White LEDs: [http://www.hero-ledstore.com/super-bright-leds-ultra-brightness-10mm-led-100pcs-p-5.html $66 (2 x $33)]
+
-
* Category 5 Ethernet Cable: Free / Cheap... is laying around the space
+
-
* Fabric or frosty plastic stuff: $50 (guess)
+
-
* Some sliders or control mechanism: $20?
+
=== Q & A ===
=== Q & A ===
* How bright is this thing?
* How bright is this thing?
-
** Those LEDs are approximately 10,000 mcd. That's about 120 lumens. Your standard 40 watt lightbulb is usually 300-600 lumens. If we have 6 - 8 of each color in each ceiling section, that's 600-900 lumens per section. In other words, we'd have the equivalent light of a 40 watt lightbulb, per color, per ceiling grid (each grid is about 40 sq feet). TL;DR... pretty bright.
+
** Each LED puts out 20-40K MCD. Based on some really fuzzy math to convert that to lumens, we'd roughly have the equivalent light of a 40 watt lightbulb, per color, per ceiling grid (each grid is about 40 sq feet). TL;DR... pretty bright. We'd probably want to supplement with additional incandescent lamps or directed workspace lights; this project is intended to be bright, but not bright enough to do fine work.
=== Purchasing ===
=== Purchasing ===
-
If you'd like to contribute, please order or otherwise obtain one or more of the following items. Put your name next to the item when you order something so that we don't have duplicate purchases. If you want to order from someplace else, thats fine. Just make sure they're 10mm LEDs, and that the wavelengths/voltages/sizes all match.
+
If you'd like to contribute, please give money to Steve Smith. He'll be coordinating an eBay order or two.
-
* [http://www.hero-ledstore.com/super-bright-leds-ultra-brightness-10mm-led-100pcs-p-5.html 1, 100pcs Bag of 10mm Red LEDs] Steve Smith
+
-
* [http://www.hero-ledstore.com/super-bright-leds-ultra-brightness-10mm-led-100pcs-p-5.html 1, 100pcs Bag of 10mm Red LEDs] Steve Smith
+
-
* [http://www.hero-ledstore.com/super-bright-leds-ultra-brightness-10mm-led-100pcs-p-5.html 1, 100pcs Bag of 10mm Green LEDs]
+
-
* [http://www.hero-ledstore.com/super-bright-leds-ultra-brightness-10mm-led-100pcs-p-5.html 1, 100pcs Bag of 10mm Green LEDs]
+
-
* [http://www.hero-ledstore.com/super-bright-leds-ultra-brightness-10mm-led-100pcs-p-5.html 1, 100pcs Bag of 10mm Blue LEDs]
+
-
* [http://www.hero-ledstore.com/super-bright-leds-ultra-brightness-10mm-led-100pcs-p-5.html 1, 100pcs Bag of 10mm Blue LEDs]
+
-
* [http://www.hero-ledstore.com/super-bright-leds-ultra-brightness-10mm-led-100pcs-p-5.html 1, 100pcs Bag of 10mm White LEDs]
+
-
* [http://www.hero-ledstore.com/super-bright-leds-ultra-brightness-10mm-led-100pcs-p-5.html 1, 100pcs Bag of 10mm White LEDs]
+
-
* A couple of bolts of white fabric and enough staples to get them to stay up on the ceiling OR Frosty plastic stuff and hardware to hang it
+
-
* Sliders / Control Mechanism? Not sure what to buy here... suggest something!
+
=== Assembly ===
=== Assembly ===
-
Once the stuff has all arrived, we're gonna need to solder a ton of stuff. Just sayin'
+
Once the stuff has all arrived, we're gonna need to hook up a bunch of LEDs and figure out a control mechanism. I'll need help with the circuit design.

Revision as of 07:49, 15 August 2010

Contents

Problem(s)

  • Fluorescent lights are not l33t enough
  • Mood / situation lighting is important, especially when you're here late at night
  • Our neighbors above like to jump around, jump around, Jump up Jump up and get down, and leave dust all over the space as a result


Proposed Solution

Based on some discussions with other members, and random strangers on the internet, I'd like to set up some kind of diffuse LED lighting.


Diffusers

  • We are going to staple white fabric between the beams. Once its up, we're not going to take it down.
  • Diffusers would be mounted between the beams. The bottom face of the beams would be exposed.
  • Diffusers would be mounted above the piping system, so as to preserve the paint job, and allow access to the space by the water from the sprinkler heads, should the need arise.


LEDs

Each LED will ultimately be *individually addressable*

  • 6 of 4 LEDs each, per section of ceiling (as defined by the intersection of beams)
  • Each cluster would consist of 4 LEDs, one each of red, green, blue, and white
  • Each cluster would consist of 4 LEDs plugged into a 2x4 IDC (no soldering!)
  • Each cluster would be fed by a Category 5 network cable (cheaper) or ribbon cable (nicer)
  • Each section of ceiling would terminate to a 25-pin IDC connector. Two of these would plug into a 50-conductor ribbon cable, bundles of which would run down the North/South center beam in the ceiling. 50-conductor cables would plug into surface-mount or edge connectors on the control system

Control System

We plan to create a control circuit, and fab out the manufacture of a PCB. PCB would need to have 10 50-conductor IDC pin blocks on it.


Costs

  • Found a source of 10mm bright LEDs. bestshop2008hk on eBay would provide 800 LEDs for $120.
  • Ribbon cables and IDC connectors would run about $200
  • PCB could run $50 or so.


Q & A

  • How bright is this thing?
    • Each LED puts out 20-40K MCD. Based on some really fuzzy math to convert that to lumens, we'd roughly have the equivalent light of a 40 watt lightbulb, per color, per ceiling grid (each grid is about 40 sq feet). TL;DR... pretty bright. We'd probably want to supplement with additional incandescent lamps or directed workspace lights; this project is intended to be bright, but not bright enough to do fine work.


Purchasing

If you'd like to contribute, please give money to Steve Smith. He'll be coordinating an eBay order or two.


Assembly

Once the stuff has all arrived, we're gonna need to hook up a bunch of LEDs and figure out a control mechanism. I'll need help with the circuit design.

Personal tools